This guy basically has no experience, and you guys are completely training him over the internet for free, and somewhat awkwardly I might add. 5 h/ w8 t+ o, [9 Z
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He started out with all kinds of monumentally stupid ideas about calibrating his machine himself, now we can easily see that he can't even properly operate a
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cmm talk about programming one.
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I've sat buy and read a dozen threads started by him asking about ridiculously basic cmm concepts.' E# s, y4 k* A* M* b: ]0 V
# S# h" O: G$ s' dMaybe I would be more receptive if he came in here from the start and said "hey guys, I know absolutely zero about cmm's, but I want to be just like 4 f2 r& E1 C8 I
2 F Z, i! e- |+ Uyou...can you help me? Where do I start?" But instead I find myself continually astounded by the questions he is asking. It is so compelling to read just so 2 v- w4 c5 q. o/ b! V2 B: c/ z% m
6 v( T7 k4 N- H( k. E2 M. y. [that I understand it fully when I get to the inevitable end of this story involving a major rejection and impending bankruptcy of some poor company he works % F G5 T9 t+ [' l
5 U* \- f: I; e3 J5 m! tfor. % Y+ g2 A: P6 e6 H1 j' ^
! r) v( M5 _5 {: bThe only possible outcome I can see is the company he works for ending up in financial ruins as he "programs" a part and their setup adjusts the parts so % b: P& z1 X0 z0 F
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that they "look good" on the cmm reports and they ship parts to customers, ultimately destined for rejection or worse failure during operation. I honestly
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pray when I read his posts that he doesn't make something like steering or braking components, seat belt retractors.....the list goes on and on. * ]! m$ W. c# W
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這一個人基本上沒有經(jīng)驗,而你們正在免費通過互聯(lián)網(wǎng)完整培訓他,我可能稍微增加點難度。 " W+ Y I8 e( v& |4 ]6 w" r
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他從自己校正他的機器的各種非常愚蠢的主意開始,現(xiàn)在我們?nèi)菀卓闯鏊粋€甚至不能正確操作cmm的人。 5 H" T; A: B: b
3 z+ B- p, `* ~0 J! h2 \2 E2 I我做出犧牲,閱讀一堆章節(jié)并被他開始問各種荒謬最基本的cmm 觀念。1 @( X3 w9 |/ M7 L% c. s, K
/ G; n4 Q/ S4 t" i8 b6 ]% r可能我應該更加接納他剛進來就說:我基本對cmm了解為零,但是我成為你那樣...你能幫助我嗎?我從那里開始?但是我發(fā)現(xiàn)自己不停的被問的吃驚.我完全理解,當我得到這個故事必- M; u( A4 c% T. H: w0 |5 T0 A3 E/ V
2 @) p; I# g! f然的包括他工作的公司必然是非常容易被淘汰和即將發(fā)生倒閉
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我看他服務的公司最后的結果是財務破產(chǎn)作為他'程序'的一部分他們計劃調整這部分以便他們在cmm報告中看起來好點.他們把這個給客戶.最多被拒絕或者在使用中完全失敗.當我7 e9 F* ?! W( A; z2 g/ Y( S
% B# N* } m( k* z3 C- {讀他那職位的時候,我真誠的起到他不是做方向盤或者轉向制動器,安全帶....這個列表繼續(xù)
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) S) Z2 Z7 m" B3 G* j0 `I (like many of you) am a professional fault-finder by trade. 4 M' {. [& E, b7 T, ^
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Let's see if I can find any errors or problems with anything that Section has stated in his last post.- T% A6 |$ D# ]; t
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# P5 E' N3 @7 w W% q9 x, r0 HNope, can't find a single thing in error. I'd say that he's hit the nail squarely on the head.
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In fact, I've wondered several times in the past if this guy was really an experienced CMM geek who's just messin' with our heads, but I'm convinced that ) S8 J, w1 ?" k/ a) c
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he's on the level, which is quite disturbing. His situation could be used as an excellent case study about why CMM geeks should ALL be certified - JUST LIKE
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, h @' Y: B& j3 N0 @8 B# z1 TTHE MACHINES HAVE TO BE!!!!* h+ F7 r" f5 }) J5 E
, [2 D' y5 A; C8 |. h' H6 R* LAnalogy time: Why shouldn't it be good enough if a VEHICLE is inspected, registered and licensed? Why should the OPERATOR have be trained and licensed? The ^" l i7 |1 b7 i8 _% }
( m2 [* p; o B# r, c& D6 V& ncar's just fine, and that's the thing that does all the work! The operator just goes along for the ride, right? What could possibly go wrong?, r" U! c0 g5 V/ h
我(象你們中很多人一樣)是一個經(jīng)過專門培訓對質量吹毛求疵的專業(yè)人士。 8 I b5 {) ^5 v7 @/ P$ L
如果我能找任何的錯誤或的問題任何事,讓我們見到那一個區(qū)段已經(jīng)在他的最后職位中陳述。. F* y6 h3 d0 B, m
不,不能在錯誤中找一些線索。 我將會說,他腦子壞掉了。- v9 ?0 y0 }$ g/ y6 a# U' p, l
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事實上,我在過去懷疑過很長時間這個家伙是不是真的是一個有經(jīng)驗的cmm怪人,他僅僅是打亂我們的思路,但是我確認他是一個卓越的人.這是不用討論的,他的情況應該被當作一個3 s, V( ]2 g2 _ u2 }& I2 R
$ N: R- g3 h( t8 f- G% z! q優(yōu)秀的學習案例:為什么鑒定為cmm怪人,就想機器一樣
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類似:如果一輛車輛已經(jīng)被檢查,登記以及許可,它為什么不是最佳狀態(tài)? 為什么那操作員應該被訓練而且得到許可的? 小車還好,所有的工作都一樣! 操作員僅僅是湊湊熱鬧% g, m6 R; n7 F& p4 O9 [8 f4 r; P
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,對不對? 怎么會出錯?% d* N) v; c1 _2 p& i( _
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hi,
. l+ V; t; e {, d- ~" Hi think you guys are fedup from me.i am really sorry for that.But appreciate the co-operation of you people.
3 ~$ o3 y2 f% u# }GoldenPine% v' R$ p, V0 ], C* x
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我認為,你們是從我這郁悶.我真的抱歉。但是還是感激幫助者。
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0 d* P+ N, R$ M7 G2 o" {& a. ]9 fmy machine is measuring a standard ring gage 3 microns less.is there any option in the metrolog to compensate it manually or i have to add up in the results
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at the end? : Z; u5 e2 h+ }. M3 w* f1 g! @' j5 R- X
我的機器測量一個標準環(huán)規(guī)小了3微米.是不是有選項去手動補償或我不得不在最后把它加入到結果?
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7 `# g% O0 Z" {3 TIs that 3um less than nominal, or 3um less than the calibrated result for the gauge ?
: Q4 V% y8 \: E3微米是不是小于名義值,或3微米小于環(huán)規(guī)的校準結果?$ B4 s; I) z8 q t4 [6 I' x: c
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: ^5 H# `6 y# s( o. x3 t: a' b+ }its the nominal.As its has been engrved on the standard for example 10 mm (+9 microns).cmm is reading it as 10.06 mm.
]2 q/ B- V1 y" `" d7 E正常。如果已經(jīng)被標定例如10mm(+9mm)。那么cmm 讀數(shù)為10.06mm。 ) H$ o" _5 L# a% S
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4 |+ R8 ^, w5 U, o! b4 K10.06 is plus sixty microns. Six microns is .006.
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; F. D5 Z% S$ E$ `7 k6 N9 \4 }Perhaps you meant 10.006?2 N9 n# I; l) T
( `& e. A. E9 r/ Q9 @Is your cmm nc or manual? If it's manual, my advice would be to give up and buy a real cmm. If it's nc then make sure you have a program to calibrate the
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stylus. Make sure the measurements on the masterball are taken properly. Make sure the points are properly spaced and contacting the masterball at the 2 R) U3 [" W: B
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optimal "attack angle". $ _6 q; w! y& a( T" C. a
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Once you have a program for probe calibration then you should do some testing. Calibrate the stylus and inspect the ring gage several times. Re-position the ( x0 x2 {7 Q; i% c0 A% q7 E9 g
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ring gage between runs. You may want to re-clean it between runs but be careful not to affect the temperature. Then, repeat this whole process several times ) }- I ]5 A1 Q; O
: S: ?# `6 s% ?0 e3 c2 ](including re-calibrating the stylus). If the variance you see here is more than .003mm (i expect it will be), then the 3 microns you are seeing is noise. If
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it's more than .03mm then there's probably something wrong.
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: N4 n/ }9 n- S5 f+ r- JIf it's somewhere in between and you need better, if possible, try a shorter stylus.
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9 K" b! E8 N8 W* R: {, u# S10.06是60個微米。六個微米是.006 。 5 B" L3 A' g& C
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可能你認為是10.006?9 F) h- l3 Z! j; m: r7 w; D5 F
你的cmm是自動還是手動? 如果它是手動,我的建議是放棄它同時再買臺真正的cmm 。如果它是自動, 那么確信你有建議一個探針校正程序。 確定在標準球上的測量正確的。 確. v# o' k- S1 d* v1 I
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定點是以正確的位置和最佳的法線角度去接觸標準球.0 }& Q* V; p" c
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一旦你有一個校準測頭的程序,你應該做一些測試.校準探針和檢查環(huán)規(guī)多次。測量中重新調整環(huán)規(guī)位置。在測量中你可能想重復調整它但是小心不要影響它的溫度
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1 c7 U* x9 x# o6 {, x3 s# t: ]然后,重復這整個程序多次(包括重復校準探針) 如果在這里你見到的差異超過.003mm(我預計它會), 那么你看到的這3個微米是噪音。如果它是超過.03mm, 那么那些地方可能
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有錯誤。
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如果它處于中間,同時你想更要的效果.如果可能的,試一個較短的測針。
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Agreed Ken,
0 Q; J( M6 \+ [' FThe biggest ball dia with the shortest shank length is always the way to go. A TP200 instead of a TP2 or 20 would reduce the lobing effect also, but I
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realise the choice is not always there. 5 H$ ]1 }6 V3 Q, B! v, L( l# M' ?6 z
7 n* G9 a/ H- a, w) Y4 W& y3 II always set my alignment plane through the centerline of the ring ( cylinder measurement ) as , although these gauges are usually square from the cylinder 4 V6 a2 ]6 Y# t2 U
% e" x' `; r0 b# N1 \5 S+ ]+ a, ato the outer surfaces, you just never know for sure. " C8 [0 P+ _2 m' ]4 T$ j
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The other matters to add up are,
: W$ K; G: F: U! y5 ?the uncertainty of measurement of the machine : 7 E/ d1 n* G3 x6 c1 @( T% V
the actual calibration result for the ring gauge ( not the engraved size ): 9 L+ K' o; D/ A( h
the algorithm used for the dia result :
. f: O4 Q& ?% vroom conditions ( temp humidity cleanliness ) :! Q- F' K: I0 a! X2 o4 m& R& K2 y5 W
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- c7 L% c! r) c9 A8 b o2 {: LGood luck G.P. in finding your 3 microns. They're in there somewhere.
* Z9 C A! Q9 p5 K同意肯恩,
( C* S, X/ m6 w- i# v這個方法最好是用最大的球莖和最短的探針長度。用TP200代替TP2或tp20會也減小效果,但是我認為問題并不在那里。
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2 d, X4 u, j l& D s8 x我總是通過環(huán)規(guī)的中心設置我的基準面(測量圓柱),雖然這些環(huán)規(guī)從圓柱到外圓面是非常一致的,單你僅僅是不確 " o4 |) F8 ^+ n6 @9 a& V
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其他因素加起來是,
0 v% I8 C( F3 y! Y$ S2 `機器的測量的不確定: ( g! l9 H, V* A& W) }% i9 z
環(huán)規(guī)實際的校準結果(不是被標的值): 4 D6 q. K) s. u4 F
結果圓的運算法則:
5 U! T& _+ Y" B: {+ \+ F; H房間環(huán)境(臨時濕度) :" Q: H( y: S6 v6 i
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% e, W' ~, A& s, W2 G4 MG.P找到的3微米誤差就在里面,祝你幸運! ! K& p5 ^- O# k# t9 ^. J
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Is it necessary to align a ring gage beofre the dia measurement.I have read somewhere that we dun need to make alignment for dia measurements.is it right? 3 Y0 W. F7 W: |
# L3 ?) e( n0 H* q* ?& [; p在直徑測量之前有必要定位環(huán)規(guī)。我已經(jīng)某處讀我們需要制造 對準直徑測量.是嗎? 2 H0 X P* D4 D9 ^0 M
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It's only my opinion G.P. , but if your trying to find your 3 microns, ( C7 B! g9 N j, n( @
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then use all means at your disposal to measure each point perpendicular to the surface.
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5 S/ W) p' Z6 N/ V. s6 K- bThat includes aligning the ring gauge before measuring for dia.
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8 a" W' N: G( {) GAs a matter of interest, what size does the calibration certificate say the ring gauge is ?
, R7 Q5 G: p2 @它只是我個人的意見 G.P. ,如果你想嘗試達到3個微米, % E2 S) t0 h2 K
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使用所有的方法(盡力而為),在測量任意一個點都要垂直于表面。 6 Z+ O$ W+ u7 K4 N) ?, c
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那包括在測量直徑之前排校準環(huán)規(guī)。. [0 p$ V5 b+ {) N- x0 F8 }
) U+ C# z2 F9 W9 S2 k# f" Y9 M3 a稍微有點好奇,環(huán)規(guī)校準報告說環(huán)規(guī)尺寸是所少?
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I would measure it as a cylinder. Set my coordinate to that cyl. & measure circles incrementally in the ring gage. 1 {. B) Z+ {: k: v: D
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我會把它作為一個圓柱來測量。設定我的坐標系為圓柱坐標系同時在環(huán)規(guī)中逐漸提高測量圓- ~) m z7 o# V- ^
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- P. a! k: \8 A! iYou are chasing 3um error in a diameter measurement?! J! y1 `/ B: s* ]- N# S' Z8 G
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What type of machine? Manual or CNC
# }1 n+ i% q# m4 o& SWhat type of touch probe? TP20, TP2, SP25, TP200; {. f* h# A( ~0 _8 {+ p
What length is the stylus? 10mm 20mm 100mm B" Z3 k& \0 i* _
What is the temperature in the room?
/ h- p$ _7 \( oWhat diameter is the ring gauge?
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0 N Q8 o: U: \( p. M- zLet's face it... 3um (0.003) is not a significant error, if you have 1 person standing near the machine breathing really heavy and the next day there are 5 ( o9 r: D4 S$ f2 r
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people breathing heavy it can effect your measurement. X x1 E7 x; U
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你試圖測量一個直徑只有3微米的偏差?!
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哪類機器?手動或自動
" `1 _+ U( D+ n7 y3 Z: H哪類探頭?TP20,TP2,SP25, TP2001 h& Q# U$ o4 p; m) A* g
探針長度為多少? 20 毫米 10 毫米 100 毫米 ?1 a7 n' w8 Q/ e
房間中,溫度多少?
& R6 t8 h8 \* B' Y; h' f環(huán)規(guī)直徑為多少?
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" Y7 s( d9 \4 O) b$ {讓我們正視它。3 um(0.003) 并不重要,如果機器的附近站立的1個人呼吸 真和明天5個人呼吸都能影響你的測量。 |