|
|
Table of Contents2 L, p2 S k7 T# ?5 o0 T1 G% s
I. Purpose 目的
7 ^) s, P) F7 c/ jII. Scope 適用范圍' q$ F4 G# c/ `3 S; g$ A# V. n
III. Die classification 模具等級(jí)# F+ B+ s, U* b. Z3 |
IV. Metal stamping dies-General Requirements 五金模具一般要求+ m( d; T1 W( o* v6 D% n; e b
Die design and construction data sheet 模具設(shè)計(jì)及組裝時(shí)間表
& |' q" [$ `$ s$ U" F7 NDie design approval 模具設(shè)計(jì)審核
3 W8 N) V g$ O" R6 [' P) wDie design ownership 模具設(shè)計(jì)所有權(quán)
/ T) d* Z5 F& C2 iDie noise模具噪音: X, o1 D& _0 H( b
Die design responsibilities 模具設(shè)計(jì)責(zé)任8 w5 x9 `9 y [
Die performance模具性能
9 C' K5 `) e* f* J- B* t: TV. Die design criteria 模具設(shè)計(jì)標(biāo)準(zhǔn)
5 S& ]7 v3 s8 V: g b4 SA. Preferred components優(yōu)先配件(首選零件)- d3 E8 W8 v6 i' V8 u
B. Production material產(chǎn)品材質(zhì): f& W* j4 C- {" d' q
C. Calculating operating tonnage of die 模具工作噸位
7 D; d; J4 {. T6 lD. General die life and construction 模具壽命及構(gòu)造
" y* a# N/ A- S5 g+ i' E4 j$ ^" DE. Safety安全0 Q1 P0 e: _5 q& u$ i; x# k
F. Scrap removal廢料移出裝置
4 Z4 g" s& t6 t( J& S' ~% E# M0 Q, GG. Die set 模座
. H$ @) I# P$ }3 \$ \H. Die mounting 模具安裝
) Q2 e: a. i8 _I. Maintenance requirements 維修要求
" ~& D2 C7 a, N# t- OJ. Die lubricants模具潤(rùn)滑+ {; @) J! B) T( G+ o( d5 Z" n
K. Die protection模具保護(hù)裝置
& [4 n- e; a6 @% V( r' XL. Shear clearances沖裁間隙
& E) Q M8 I# X6 Q- U+ j. I4 KM. Stock guiding and control材料導(dǎo)向及定位7 r% X1 f3 v6 q& M! s: ?
N. Die material模具材料4 N; s% J' H1 k: E/ m
O. Parallels墊腳
! l. m* ~; F' v7 y& R& dP. Dowels合銷(xiāo)5 h: P: d _( d1 |5 [, [- [2 m4 r
Q. Punches, buttons, and retainers 沖頭，鑲件以及固定器
' r- [0 D7 |3 n; YR. Springs彈簧
- c7 n" e) c9 h* Z4 fS. Strippers脫料裝置
" s9 g% _/ E) Z5 n' A' lT. Nitrogen systems氮?dú)庀到y(tǒng)' ]9 o' i0 T# ^6 [! o( c9 ]
U. Positive knockouts正面取出
% B( A9 b* V) IV. Pressure pins頂料銷(xiāo)
" Z; ]( Y* Q# Z2 JX. Forming and drawing dies成型及拉伸模具! R9 c( V; p0 c3 {( w# b
Y. Cam and slide type dies凸輪和滑塊式模具 4 \: N: B* _+ K# Y' m
VI. Stamping and marking 鋼印及標(biāo)記 }; W! R6 }6 ^
VII. Tryout and approval to ship 試模及船運(yùn)# x# c' ]' j6 `6 e5 L
VIII. Tryout, recertification, and final approval 試模，證明及最終承認(rèn)
% a* L0 g/ B4 T$ J: [IX. Payment terms 付款條約
- U5 N9 }3 }9 d3 e( n' _X. Substitutions(spare parts) 備件 0 I3 N5 V$ ~# q( L& A/ ~5 ]- E
XI. Changes設(shè)變' a! a/ R6 `* X6 Y" K/ U
Any deviation from this Die Building Requirements & Specifications will require a written request from vendor to the Su-dan Corporation Project Engineer.% k) ?2 J6 c! {
如有任何違背本份模具制造要求及規(guī)范，供應(yīng)商都需向 Su-dan項(xiàng)目工程師提供一份書(shū)面要求。
' V+ q& F3 A6 B* v @# O5 ^. c) II. Purpose 目的2 Q2 X$ A+ Y- t* w% k
A. The purpose of this metal stamping die standard is to provide detailed instructions for use in the design, construction, and testing of all metal stamping dies supplied to the Su-dan Corporation/ }- l0 j% E- y& x
本份模具標(biāo)準(zhǔn)是向所有提供給Su-dan公司的五金模具的設(shè)計(jì)、組立、試模提供細(xì)節(jié)指導(dǎo)。
2 v, K# J' `) O# X9 J$ p+ ?/ E1.Su-dan requires die(s) to produce finished parts that conform to:( g2 K! D3 V7 u& q) w1 T$ V4 m' `. B
Su-dan要求模具制造的產(chǎn)品應(yīng)與以下保證一致：
5 _( |& W4 B7 ]a. The part drawing. 產(chǎn)品圖面
2 f# h0 Y+ p B, e7 n) |& b( Nb.Including geometric dimensioning and tolerancing. V4 ~' V' Y2 o
形狀尺寸及公差9 Y/ U# l& [& e5 X
c.Requirements for first parts approval process.
5 T* P/ e3 H" ?首件承認(rèn)程序要求2 `& j L! F2 A& H+ B
2.This standard and the specifications referenced herein are issued to:
% Z$ f5 z0 I' X! y! t本標(biāo)準(zhǔn)是應(yīng)用：* J7 R# W: u% r5 M
a.Define the general classifications of metal stamping dies for Su-dan. 定Su-dan五金模具分類3 H, t& U( k( `: J
b.Reduce the dies design and build costs by: 通過(guò)以下條款降低模具設(shè)計(jì)及組立成本
% ~8 @! K% {- s/ ?6 [ j. L(1)Standardization of design, which will decrease review time and expense. ' w; E% e( H I3 _% Q1 C$ ?
設(shè)計(jì)標(biāo)準(zhǔn)化將降低審圖時(shí)間及成本 % Z& w1 D- b. z3 h- b! g
(2) Using commercially available die components. 使用標(biāo)準(zhǔn)件
* U! P% m2 J9 M0 [ c) S& `3 _c.Assure the safety of Su-dan personnel. 確保Su-dan員工安全: P$ G: b' _2 U' @
d.Promote superior tool design and consistent die making practices.
$ ]$ x# z# n* h y0 u9 l; Q% B5 F提升模具設(shè)計(jì)能力及協(xié)調(diào)模具制造習(xí)慣2 T$ t3 t2 E' n1 Q' I& s6 v
II. Scope4 A+ L* G% B+ y* W( A
A. All metal stamping dies supplied to Su-dan will comply with the requirements specified herein and as stated in the die design and construction data sheets.
, J6 }6 t- _0 s2 s1 g4 V所有供應(yīng)給Su-dan的鐵件模具必須遵守這份指定的及在模具設(shè)計(jì)及組裝表冊(cè)里規(guī)定的要求; ]& _3 k* c& {" c# t% ]! v0 l
III. Die Classifications 模具級(jí)別
6 i# P X+ h% x" i. E" K5 a! K/ r) rA. All dies will be constructed for inter-changeability of perishable die blocks, punches, retainers, die buttons, and pilots.
& K, e# w" T% n& L% m2 v) h模具需保證易壞的鑲快、沖頭、固定器、引導(dǎo)沖組裝的易換性。
% l+ y; ?+ x: |9 ~) {B. Die material requirements: 模具材質(zhì)要求
; ^4 ~' E+ {! y BDie Component Description模具組件名稱Die Material Type材質(zhì)種類/ b8 W7 H5 }8 m- `$ L% a
Die steel 模板D2 or better& r+ J9 K ]9 O6 y
Filler steel 導(dǎo)料板 HRS/CRS0 r4 ]9 i6 H( A
Buttons 鑲件M-2 F, M w7 }8 b! Q( N
Pilots 引導(dǎo)沖M-2, K( i, K& O# w
Punches 沖頭M-2
0 z% t; a* ]1 r* n) m7 [Buttons & punch retainers 鑲件及沖頭固定裝置 A2, 6150,
0 D( n9 X: N! x" I) @: T" c-4140 steel - hardened) ~; B5 s O; \3 ]9 b3 M, G2 c+ |/ N
Pressure pads 壓料墊板 6150 or 4140 steel -hardened (See p.17, S-16)
* S7 D# Q5 B3 Q uStripper windows 脫料板快拆窗口 6150, 4140 or 0-1 steel hardened
" ^+ H$ U$ e- F/ J; {) R$ t-(See p. 17, S-16)+ Y9 M) k, v: f; a/ _7 W$ S# P
Form steel成型D2 or better
& k; C% F) d6 |8 jIn any application where Su-dan is stamping a high strength or high carbon material the use of CPM-4, CPM10V, and CRU-Wear material with a surface coating should be discussed.& v1 h: E4 b/ J( m+ T
在Su-dan沖壓高強(qiáng)度及高碳材質(zhì)的地方，如應(yīng)用……表面強(qiáng)化需討論2 _1 D' k$ T" d. E( X
IV. Metal Stamping Dies - General Requirements: 五金模具——一般要求
+ ^! I, t% V, Y* a0 L. hA. Die design and construction data sheet: 模具設(shè)計(jì)與組立數(shù)據(jù)表5 S* P& s" b4 o; P* X8 {1 X" a0 G
1. The Su-dan Engineer shall complete and submit data sheet with each die proposal request (Including shut height, feed levels, parallels, etc.).
0 d2 T0 e: |0 E3 s+ U4 gSu-dan工程師應(yīng)填寫(xiě)及提供每一套模具方案要求的資料表（包括閉模高度、送料高度、墊腳等）
# f" f( k2 i9 e, J- f3 y5 W* ^2. Data sheet will be updated at final die design review, including the Project Engineer and the vendor’s recommendations, which will become part of the general die specifications.
( P2 I" A* h4 p7 q# I. N資料表在最終模具審核時(shí)應(yīng)該更新，項(xiàng)目工程師及供應(yīng)商的建議都將成為普通模具規(guī)范的一部分。 |
|
發(fā)表于 2009-3-22 14:40:27
QQ好友和群
QQ空間
